E-Catalog > ONIKAZE (AKAMATSU) > ONIKAZE Mist collector

Feature

Application examples

[Various machine tools]  　　　　　　ANC-CNC lathe, soaping machine, multi-purpose lathes, machining center, NC mailing cutters, 　　　　　　gear hobbing machines, grinding machine, automatic board, a drill press, broaching machine, transfer machine, gun drills etc. 　　　 　　 [Molding machines] 　　　　　　Die-casting machines, injection molding machines(resins), large presses etc. 　　　 　　 [Additional applications] 　　　　　　Molding equipment, quenching machines, induction shrink fit equipment, rolling mills, rolling machines, header units, nut formers, 　　　　　　lens chamfering, lens grinding, ceramic processing, glass processing, washer units, coating equipment, air blowers, for food, 　　　　　　pharmaceuticals and cosmetic products etc.

Specifications

Type Power supply  Motor Pertormance  Noise level dB(A)  Recovery efficiency (by weight)  Weight (kg)   Dimensions (mm)  Intake temperature  Unit color  Delivery air fiow rate (㎥/min) Delivery static pressure  (Pa)  Inlet diameter (φ) Outlet diameter  (φ) SMG-20 AC200/220V 3φ 50/60Hz    0.2kW 2Pole  3.8/4.5 (50/60Hz)  800/1150 (50/60Hz)  64/65 99%  25  98  123 MAX75℃ Ambient temperature must be less than 40℃ Main Body: N-80 (Light gray) Munsell N8 approx. Stand,Motor Unit:YN-30 (Dark gray) Munsell N3 approx. SMG-40  0.4kW 2Pole 7.8/9.4 (50/60Hz)   1050/1500 (50/60Hz) 64/69 36  123  148  SMG-100  0.75kW 2Pole 12/14.5 (50/60Hz)   1280/1850 (50/60Hz)  73/74  51  148  198  SMG-150  1.5kW 2Pole  20/24 (50/60Hz)  1730/2500 (50/60Hz)  70/73  74  198  198

Installation example

Feature

Application examples

[Various machine tools]  　　　　　　NC/CNC lathe, multi-purpose lathes, machining center, NC mailing cutters, milling cutters, 　　　　　　gear hobbing machines, grinding machine, automatic lathes, drill press, broaching machine, 　　　　　　transfer machine, gun drills etc. 　　　 　　 [Molding machines] 　　　　　　Die-casting machines, injection molding machines(resins), large presses etc. 　　　 　　 [Additional applications] 　　　　　　Molding equipment, quenching machines, induction shrink fit equipment, rolling mills, 　　　　　　rolling machines, header units, nut formers,lens chamfering, lens grinding, 　　　　　　ceramic processing, glass processing, washer units, coating equipment, air blowers, for food, 　　　　　　pharmaceuticals and cosmetic products etc.

Specifications

Type Power supply  Motor Pertormance  Noise level dB(A)  Collection efficiency rate  Weight (kg)   Dimensions (mm)  Intake temperature  Unit color  W.Cap (㎥/min) W.Press  (Pa)  Inlet diameter (φ) Outlet diameter  (φ) HVS-40 AC200/220V 3φ 50/60Hz     0.4kW 2Pole  4/4.8 (50/60Hz)  690/980 (50/60Hz) 50/54 99.93% (Particles greater than 0.3μm) Approximately 99% with no final filter (Particles greater than 0.5μm)  35  98  - MAX75℃ Ambient temperature must be less than 40℃   (Color munsell 5Y9/1.5 proximity stand) Polyester powder coating HVS-100  0.75kW 2Pole 9/11 (50/60Hz)   1030/1470 (50/60Hz) 58/62 55 123 123 HVS-150  1.5kW 2Pole 14.2/17 (50/60Hz)  1520/2150 (50/60Hz) 62/68  72 148 148 HVS-220  2.2kW 2Pole  22/26 (50/60Hz)  1570/2450 (50/60Hz) 68/71  85 198 198 HVS-300 23.5/28 (50/60Hz) 1680/2350 (50/60Hz)  61/64 108 198 198 HVS-2500 27.5/33 (50/60Hz)  1720/2450 (50/60Hz) 62/64 180 198 198

Installation example

FM-220 The Omnipotent dust collector which attached importance to fire prevention and collection efficiency

Feature

Application examples

Welding Hume, laser beam machine, blowout machine, grinder, food factory, medicine factory, cookroom oil mist, 　　　　　　　　　exhaust gas treatment(service station etc.), forge, casting oil mist, such as a die-cast machine,abundant mist of particulate 　　　　　　　　　mixture, etc.

Specifications

Type Power supply  Motor Pertormance  Noise level dB(A)  Recovery efficiency  Weight (kg)   Dimensions (mm)  Water p0mp W.Cap (㎥/min) Delivery static pressure  (Pa)  Extemal dimensions W×D×H  Inlet diameter (φ) Outlet diameter  (φ) Delivery air flow   Electricity consumption FM-220 AC200/220V 3φ 50/60Hz    2.2kW 2Pole  30/35 (50/60Hz)  1500/2120 (50/60Hz)  75 A particle of 0.3 micron or more  350  1140×775×2128  198 - 30/45 L/min  130/180W The highest inhalation temperature is 75 degrees.(Atmosphere is 40 degrees or less.

Installation example

Akamatsu Electric Mfg.Co.,Ltd

HVS-150-007  NO.044.045.046
HVS-40 3PH 200/220V 50/60HZ 400W
HVS-100 ：FU-100 HVS-220  RF-220 HVS-220  DF-220/DF-300 HVS-220 FU-220 HVS-220-
SMM-100    200/220V 50/60HZ
HVS-40 0.4KW 2P 4.0/4.8m3/min 690/980pa 200V/50/60HZ
HVS-100-GB2 200V 50HZ
FU-220.
FU-150.
HVS-150
SMM-100
HVS150 1.5KW 200V/50HZ 60HZ
HVS100 0.75KW 200V/50HZ 60HZ
 FU-220
DF-220
 FU-150
 DF-150
HVS-150 3P/380V
RU-150 DF-150 FU-150  
HVS-150-GB2 200V 50HZ
SMM-100 380V 50HZ
HVS-100
HVS-150RV-150
HVS-220
SMM-40   0.4KW  3PH200V/50/60HZ   
SMM-100 0.75KW 3PH200V/50/60HZ   
SMM-20 AC200\220V 50/60HZ
HVS-150-CE
CRD-400R HVS-40 200V 50HZ
HVS-300 RU-300
HVS-300 RF-300
HVS-300 DF-300
HVS-300 FU-300
HVS-300 SD-300
HVS-220 2.2KW 2P 380V/50HZ
RS-301 130W 380V/50HZ
HVS-100 FU-100
HVS-150  FU-150
HVS-220  FU-220
HVS-300 BS-300
HVC-220  380V/50HZ
HVS-220-CE-000
HVS-220
HVS-100D 0.75KW 200V/50/60HZ
HVS-150
HVS-100-GB3 380V 50HZ
HVS-220：RF-220
HVS-220：BU-220
HVS-220：DF-220/DF-330
  FU-220
SD-220
DF-220.
RF-220
SD-150
DF-150
RF-150
FU-100
SD-100
DF-100
RF-100
D-150
BU-150
BF-150
SMG-100 0.75KW 2P 200V/50/60HZ
Φ32 GHH-100-32
 SD-150
RU-150
FU-150
   DF-150
HVS-150-GB3 1.5KW 3PH200V/50/60HZ
HVS-100 0.75KW 2P 9/11m3/min 1030/1470pa 200V/50/60HZ
HVS-220AV200V 1.5KW
HVS-150 1.5KW AC200V 50/60HZ
HVS-150BS-150
BS-150
DF150
DC-40
OD-40
WF-40
HVS-40(3AC380V 50HZ)

specification

format	HVS-40	HVS-100	HVS-150	HVS-220	HVS-300	HVS-2500
power supply	HVS-40 200/200/220 / 230V 50/60/60 / 60HZ HVS-100 ~ 2500 200/200 / 220V 50/60 / 60Hz
Processing air volume (m 3 / min)	4 / 4.8	9/11	14.2/17	22/26	23.5 / 28	27.5 / 33
Static pressure (Pa)	690/980	1030/1470	1520/2150	1570/2450	1680/2350	1720/2450
Collection efficiency	99.93% removal of particles larger than 0.3 micron
Electric motor	0.4kW 2Pole	0.75kW 2Pole	1.5kW 2Pole	2.2kW 2Pole	2.2kW 2Pole	2.2kW 2Pole
Paint color	25-90C Munsell 5Y9 / 1.5 Approximate polyester powder coating
External dimensions (W x D x H)	340 x 696 x 520	470 x 776 x 655	520 x 866 x 735	600 x 936 x 830	600 x 1008 x 980	750 x 1232 x 1270
Inhalation caliber	98	one two three	148	198	198	198
Discharge diameter	――――	one two three	148	198	198	198
Noise (dB (A))	50/54	58/62	62/68	68/71	61/64	62/64
Mass (kg)	35	55 55	72	85	108	180

Maximum suction temperature is 75 ℃ (however, the atmosphere is 40 ℃ or less)

Production accelerates without stopping the site!
Mist collector who thoroughly pursues energy saving and maintenance reduction

Using centrifugal force, not only mist but also sludge and chips that cause clogging are discharged to the outside of the mist collector body.
It greatly reduces the maintenance effort.

Are you in trouble ?

• 
  High running cost such as filter replacement
  
• Immediately causes clogging
  
• I want to reduce my electricity bill
  

I don't want to do maintenance as much as possible

Smart Mist Magic R solves

Reasons for choosing Smart Mist Magic R to improve the on-site environment

• 

  Outstanding maintainability 1/10

  There are various sizes and types of mist depending on the processing process. The mist sludge that collects in the main body is
  self-cleaned and discharged by centrifugation to prevent clogging.

• 

  Resolves maintenance hassle
  Maintenance cycle is approximately doubled

  The unique technology "Magic Separator" prevents unbalance, vibration and noise due to clogging by not having a structure in which the filter and disc rotate.

• 

  Environmentally friendly energy-saving structure

  With a structure that pursues aerodynamics, by reducing the resistance inside the main body to the utmost, we succeeded in adopting a motor that is one size smaller than before.
  CO2 emissions and power consumption are reduced by up to about 50%.

Unique technology to solve on-site dissatisfaction

Centrifugal + self-cleaning "magic separator"

Any method using a filterless structure initially collects mist and exhibits its performance, but with the period of use, severe performance deterioration and frequent maintenance occur due to clogging and accumulation of the internal and collected parts. I will do it.
However, in a factory where multiple mist collectors are installed, it is difficult to stop the processing machine frequently for each maintenance.
Therefore, Onikaze has developed a "magic separator" that can be separated by centrifugation and discharged by self-cleaning.

The world's first new form of filterless. Onikaze's "Magic Separator" mechanism is a completely new centrifugal separation method that does not burden the site, which was devised from many years of experience.

Discharges without accumulating and staying inside the body

With a structure that pursues aerodynamics, the sucked mist, sludge, and chips are self-cleaned and do not accumulate inside the main body.

Holds suction power for a long time

The structure does not have a filter or disk, which reduces maintenance work and time.

Reason for unique shape

Mist collectors can't be collected, they can't be clogged. Ease of maintenance, low electricity bill, and total balance are important for long-term use.

"Shape" that does not accumulate

The mist collector cannot be judged only by the initial performance. Smart Mist Magic R is a special shape that maintains its performance for a long period of time.

Troublesome drain processing "unnecessary"

It can be used immediately after installation to reduce the burden on the operator. Of course, it can also be used by connecting a drain hose.

Internal structure

Overseas standard (standard equipment)

Equipped with a motor that complies with each country's standard as standard (SMG-100R / 150R) It has excellent cost performance because it can be shipped to each country without changing the motor.

World support

• Japan: Top Runner IE3 (Premium Efficiency)
• USA / Canada: NEMA Premium, UL / CSA
• Europe: CE, IE3

Please contact us for other overseas standards.
▼ China: Click here for GB2

 

Cost reduction without using a filter!
Power consumption 50% OFF

Thorough pursuit of maintenance-free with our unique magic separator!

Internal structure

feature

Filterless (self-cleaning discharge)

Achieves filterless by adopting a magic separator. Reduced filter replacement costs.

* Magic separator (PAT acquisition)
The sucked mist swirls inside the cylindrical magic separator and is discharged to the drain by the force of a strong wind.
The simple cylindrical shape eliminates sludge accumulation and trouble factors.

Not only the caught mist, but also sludge such as chips and polishing powder that cause clogging is discharged from the drain without staying inside the main body.

Cost reduction

By discharging sludge, which is a major cause of clogging, without retaining it, it prevents the suction power from decreasing, and the simple structure greatly reduces maintenance work.

Oil leak measures

A groove is installed around the suction port and discharge port to prevent liquid dripping to prevent the main body and floor from getting dirty.

RoHS compliant

It does not use prohibited substances such as lead and hexavalent chromium, and minimizes the impact on the human body and the environmental load.

Zero waste

The sucked mist hits the collision plate and then is adsorbed by the demister.

The demister is made of metal, eliminating replacement parts and achieving zero waste.

Energy saving

By eliminating the filtration filter (cloth) and reducing the resistance inside the main body, the motor is one size smaller.

Co2 emissions and power consumption are reduced by up to about 50%. (Compared to our company)

Overseas standard

In response to growing international environmental awareness, SMM-100 / SMM-150 are CE marking compliant specifications.
▼ Click here for details on standard revision

PSE compatible

Compatible with SMM-20 and SMM-40.

specification

format	SMM-20	SMM-40	SMM-100	SMM-150
power supply	AC200 / 220V 3φ 50 / 60Hz
Processing air volume (m 3 / min)	3.8 / 4.5	7.4 / 8.7	10/13	19/22
Static pressure (Pa)	650/1000	900/1200	1140/1600	1400/2000
Electric motor	0.2Kw2Pole	0.4Kw2Pole	0.75Kw2Pole	1.5Kw2Pole
Paint color	Body: N-90 (white) Munsell N-9 approximation Stand / motor part: N-10 (black) Munsell N-1 approximation
Inhalation caliber	98	one two three	148	198
Discharge diameter	98	one two three	148	198
Noise (dB (A))	64/70	69/72	69/73	74/78
Allowable suction temperature	-10 to 75 ° C However, the atmospheric temperature of the motor section should be 40 ° C or less.
External dimensions (W x D x H)	320 x 731 x 503	400 x 839 x 615	480 x 936 x 735	530 x 1154 x 795
Mass (Kg)	32	48	67 67	85

 

 

 

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